15/10 - Watch the new image and video galleries               21/10 - New Header style and global colors scheme               27/10 - Added this nice news scroller               05/11 - Solved many leaks for IE6 users. Moved the video and photo galleries to new pages               07/11 - Added socialization sharing links. If you like a post please add it to your favorite sharing service
Aug 11
LOGO

 

After three long years of experience in the building and many panels for the Learjet 45 made and shipped around the world I built Homecockpits.com, an e-store that shows all my products.

A special thanks goes to all the people that placed orders during those years by just knowing me by fame and once received my parts expressed their enthusiasm about their quality. Without so many positive feedbacks I wouldn’t ever taken such a way.

So, I’m waiting for a your visit, check Homecockpits.com today!

written by l45 captain

Feb 21
IMG_1624MToday I received a real Gables 7168 Audio Panel from the States. I bought it in Ebay for a very cheap price and it looked in very bad conditions. Instead once cleaned it turned out to be in very good shape and the inside is just perfect! It has been built in 2001 and has been property of NorthWest Airlines.

Though is almost impossible to use such a panel in a simulator I bought it anyway because I need a lot of electronic components in it to assemble a my own semi-functional audio panel. This Gables uses the very same pull and turn pots and interlocked buttons that the Learjet 45’s M-Audio panel has. It has been nice to open it, find a test point for the front panel backlighting and check out that it is perfectly working ;-)

I also learnt from it some interesting way to backlight front knobs from diffused light in the front panel. Something that I surely use later in some of my panels.

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written by l45 captain \\ tags: , , , , ,

Dec 17
I know I didn’t update the blog a lot during past months, but don’t think I gave up the project..! In truth I’ve worked a lot on many different parts of it but simply haven’t had the chance to make one of my usual build stories because none of the pieces were really complete. Actually I’m working at the same time on different jobs:

The avionics set is about complete. All the parts have been milled, painted and engraved. PCBs for the Display Units are ready as well and I managed to have the RMU ones (that are very complex) fabricated in a professional center. Those should arrive during this week, so I hope I can complete them very soon. Also a lot of time was needed because those sets have been made in multiples because some will be sold to finance other parts of the cockpit (this is a very very time and money consuming hobby…)

I’m also hardly working on the lower panels. The elec panel is complete so as the Gear and Lights panel that only misses the gear handle (I will receive one soon from Ron of hangar45.us). In this moment those parts are having a small makeup to allow a different backlighting way. In the early periods I chose to use wheat of bulbs to backlight the panels. Though this is the way the panels are backlit, for our purposes the power drain and hot that they produce can become an issue, so I gave a shot to both SMD and 3mm high intensity leds and both gave me the sensation that they can substitute bulbs still giving a very good overall eyecandy.

Also the small details of the cockpit are in production. Six full sets of MIP and glareshield knobs have been created and shipped oversea past Fall to take part to other fellow builders projects. Now the Lower MIP and pedestal knobs are being developed. It will still take about 3-4 months to complete them, but I can say that this other part of the building has had a start as well.

I leave you with some spare images took here and there from the various progresses:

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written by l45 captain

Sep 05
It passed long time since my last update but this doesn’t mean that my project has been put on hold. I worked a lot during the whole summer to complete the knobs’ sets and rebuild the basic structure of my simulator. Here are a few updates about:

WEBSITE:

A timeline image gallery has been added. This gallery will host all the images updated by date, making a sort of movie of the cockpit build. You can access it here and bookmark.

KNOBS AND DETAILS:

I completed all the 23 knobs present in the glareshield and the Center MIP, but for the Master Caution and analog gauges ones. All of this had to be multiplied by 6 because I had many requests for them. The final result is astonishing even to myself and I hope the “fellow” builders will be happy as well with them. I also made some of the Switch guards present in the pressurization panel and made from scratch the caps for the DU keys and the RMU keypads with a new engraving and painting technic learned lately. Thanks to Ron Rollo of project45.us I also received a full set of smoke laser engraved lens that will fit my Korry replica switches.

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FURNITURE:

I rebuilt the whole MIP and pedestals part and I made a base for the simulator as well. The size of the base is 170×100cm and I decided after a real battle with myself to cut the MIP at 3/4 to allow it to fit easier in my small home. I just hope that the final look of the whole simulator will be nice anyway, and I’m betting on it, but I’ll envy a bit for sure all those that will have a full two seated simulator.

Earlier in August I got my MIP, glareshield and brackets cut and bent from aluminium sheets, and in the following days I made the base of my simulator out of wood and planned the more to come, like the center back column and pedestals based on Ron Rollo’s wonderful engineering ideas. As my MIP is slightly smaller and my shell will deviate from the full sized simulators, a different approach had to be taken from all the other learjet builders I saw images of. This deviation means more fun too! :-)

I planned the monitors’ stand to use just two monitors instead of the standard three. A 15.6″ wide for the pilot side and a 19″ wide for the center gauges and the right MFD. It has been a nice finding that I can save on a third monitor and then save the TH2GO needed for it or an additional videocard to drive the extra display. Even better that I had an Asus 19″ W193S 16:10 laying around so I won’t have to buy one.

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and as I had already made many of the center MIP panels here’s the MIP populating with them…

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Next step is the throttle quadrant pedestal and center pedestal. Those will sustain the whole MIP, glareshield and monitors’ weight so it is important they are very sturdy and steady. Many small details have been considered while planning it. Some had been needed to adapt the original TQ plate support, many others because I thought about where the interfacing hardware and eventually a computer should have been placed. A BU0836X is already in place and a Pokey55T will follow (I will talk more deeply about it later in a it’s own post. That is a wonderful all around interfacing board!)

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Now I just miss to fix the glareshield over the MIP, but it will be only done after been painted.

To be continued…. :-)

written by l45 captain

May 30
IMG_1043SS I’m making most of the knobs of the Center MIP and glareshield in this days. This include the RMU dual concentric knobs, all the DU knobs, the FGC ones and the EFIS controller’s ones. In total those are 23 pieces and I managed to make 6 full set that will be sold as well to some friends that are enjoying the very same project. Among other things I had to solve the problem to engrave some of them in series to obtain an overall same looking for all of them. I then managed to make my very first CNC automated Jig and wrote the gcode script to make the job I needed. Nice to say it has been a great success! I think that I will use such a way also for other things that need a replicated approach. Here are some images of a part of them and a video showing the Jig in action!

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written by l45 captain \\ tags: , , , ,

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